Industries / Material Handling Equipment / Spares for Material Handling Equipment / Conveyor Idlers

Conveyor Idlers

Spares for Material Handling Equipment

Conveyor Idlers

Conveyor Idlers Support and guide the conveyor belt, reducing friction and wear.

• Types: Carrying, impact, return, self-aligning, transition idlers
• Features: Dust-proof labyrinth seals, precision bearings, CRCA housings
• Benefits: Smooth belt tracking, extended bearing life, minimal maintenance

Precision Belt Support for Efficient, Low-Maintenance Conveying

Conveyor idlers are critical components that support and guide the conveyor belt, ensuring smooth operation, reduced wear, and optimal belt alignment. Designed to meet international standards such as IS 8598 (India), CEMA (USA), and SANS 1313 (South Africa), and others they play a vital role in maintaining belt health, minimizing energy consumption, and extending system life.

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Technical Specification

Type Function & Placement
Carrying Idlers Support loaded belt; typically, 3-roll or 5-roll trough sets
Impact Idlers Absorb shock at loading zones; protect belt from falling material
Return Idlers Guide empty belt on return path; prevent sagging
Self-Aligning Auto-correct belt misalignment; reduce edge wear
Transition Idlers Adjust belt profile between flat and troughed sections
Feature Description
Labyrinth Seals Dust- and water-proof; extend bearing life
Mounting Frames Modular brackets with standard bolt slots
Replacement Strategy Quick-swap designs with standardized spindle ends
Precision Bearings Rated for 25,000+ Hrs
CRCA Housings Cold Rolled Close Annealed steel for strength and corrosion resistance
Troughing Angles 20°, 35°, 45°
Run-Out Tolerance ≤1.6 mm for idlers <1350 mm long (IS 8598); tighter in DIN/SANS specs

*Each idler type is engineered for specific zones and load conditions within the conveyor system.

*Standardized dimensions and tolerances simplify installation and reduce downtime.

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