Industries / Material Handling Equipment / Spares for Material Handling Equipment / Conveyor Pulleys

Conveyor Pulleys

Spares for Material Handling Equipment

Conveyor Pulleys

Conveyor Pulleys Drive and redirect the conveyor belt at head, tail, and take-up points.

• Function: Transmit torque, guide belt path, and maintain belt tension
• Types: Drive pulleys, tail pulleys, snub pulleys, bend pulleys
• Features: Steel shell, rubber lagging, machined shafts, taper lock bushings
• Benefits: Enhanced traction, reduced belt slippage, improved power transmission

Drive, Redirect, and Tension the Belt with Precision and Power

Conveyor pulleys are essential components that drive, redirect, and tension the conveyor belt at head, tail, snub, and bend points. Engineered to withstand high loads and harsh environments, they ensure smooth belt operation, minimize slippage, and optimize power transmission. Pulley design must conform to international standards such as CEMA, IS 11592, and ISO 5048 for performance, safety, and interchangeability.

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Technical Specification

Type Function & Placement
Carrying Idlers Support loaded belt; typically, 3-roll or 5-roll trough sets
Impact Idlers Absorb shock at loading zones; protect belt from falling material
Return Idlers Guide empty belt on return path; prevent sagging
Self-Aligning Auto-correct belt misalignment; reduce edge wear
Transition Idlers Adjust belt profile between flat and troughed sections
Feature Description
Labyrinth Seals Dust- and water-proof; extend bearing life
Mounting Frames Modular brackets with standard bolt slots
Replacement Strategy Quick-swap designs with standardized spindle ends
Precision Bearings Rated for 25,000+ Hrs
CRCA Housings Cold Rolled Close Annealed steel for strength and corrosion resistance
Troughing Angles 20°, 35°, 45°
Run-Out Tolerance ≤1.6 mm for idlers <1350 mm long (IS 8598); tighter in DIN/SANS specs
*Each pulley type plays a strategic role in belt control and system efficiency.
*Proper pulley design minimizes shaft deflection and extends bearing life.

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