Industries / Mining / Process Equipments / Complete Feeder System
Complete Feeder System
Process Equipment
Complete Feeder System –
Material Flow Control & Integration
Our Complete Feeder System is engineered to deliver precise, consistent, and controlled material flow across various stages of bulk material processing. Each feeder type is designed to suit specific material characteristics, discharge rates, and plant layouts—ensuring seamless integration with upstream and downstream equipment.
•Feeder Hopper/Storage Bin: For bulk material buffering and controlled discharge with gate valve
•Primary Feeder Unit: Belt, Screw or Vibratory feeders depending on material type and flow rate
•Feed Control Mechanism: Electromechanical or VFD systems for vibration or rotation
•Control Panel (Optional): PLC-integrated or standalone for speed, flow, and feedback control
•Support Structures: Frames, dampers, and isolation mounts for stability and noise reduction
•Sensors & Feedback Loops (Optional): For flow monitoring, level detection, and fault alerts
Technical Specification
| Feature / Parameter | 🧭 Belt Feeder | ⚙️ Screw Feeder | 🔊 Vibratory Feeder | 🚜 Reclaim Feeder |
| 💠 Capacity Range | 50–100 TPH | 5–50 TPH | 100–200 TPH | 100–4000 TPH |
| 📐 Max Feed Size | ≤100 mm | ≤50 mm | ≤150 mm | ≤800 mm |
| 📦 Material Compatibility | Sand, Lime, Aggregates | Silica, Fly Ash, Clay | Aggregates, Minerals, Sand | Coal, Ore, Slag, ROM |
| 📏 Feed Rate Control | Manual / VFD | Manual / VFD | Amplitude / VFD | Hydraulic / VFD |
| 🔁 Discharge Interface | Belt / Chute | Hopper / Screw Outlet | Screen / Hopper | Crusher / Belt / Loadout |
| 🛠️ Mounting Type | Skid / Frame | Skid / Frame | Rubber / Spring | Fixed / Mobile |
| ⛓️ Drive System | Motorized Gearbox | Gearbox / VFD | Twin Motor / Gearbox | Electric / Hydraulic |
| 🧱 Material Flow Behaviour | Free-flowing / granular | Sticky / cohesive / dosing | Abrasive / moist / friable | Bulk / lumpy / loader-fed |
| 🎯 Typical Application | Controlled discharge to screen | Precision dosing / mixing | Hopper discharge / fines recovery | Stockpile reclaims |
| 📊 Maintenance Profile | Low–Moderate | Moderate | Low (fewer moving parts) | High (chain / wear intensive) |
| 💼 Best Fit Client Segment | Sand Processing / Batching | Cement / Refractory / Powder Line | Mineral / Silica Projects | Mining / Foundry / High-Tonnage Lines |
*Feed rate depends on material bulk density, screw speed, and loading ratio.
Quick Selection Tips
• Choose Belt Feeders for consistent flow of granular materials into screens or conveyors.
• Opt for Screw Feeders when dosing powders or sticky materials with precision.
• Use Vibratory Feeders for abrasive or friable materials requiring gentle handling.
• Deploy Reclaim Feeders for high-tonnage recovery from stockpiles or ROM bins.
• Opt for Screw Feeders when dosing powders or sticky materials with precision.
• Use Vibratory Feeders for abrasive or friable materials requiring gentle handling.
• Deploy Reclaim Feeders for high-tonnage recovery from stockpiles or ROM bins.
Feeder Hopper/Storage Bin
Heavy-duty intake storage unit that stores bulk raw material and regulates its release to downstream feeders.
Belt Feeder
A motor-driven conveyor belt system for continuous, uniform discharge of free-flowing materials.
Screw Feeder
Enclosed helical screw mechanism for volumetric feeding of fine or semi-moist materials.
Vibratory Feeder
Electromagnetic or motor-driven tray that uses vibration to feed granular materials.
Reclaim Feeder
Robust feeder designed to extract stored material from silos, hoppers, or stockpiles.